Packaging and Filling Machines by Type
Find the Perfect Solution for Your Production
Every production facility has its own specifics and requires a unique approach. We understand that every product, packaging type, and required output demands a custom-built solution. At COMACO, we offer a comprehensive portfolio of packaging, filling, and bagging machines designed and manufactured to meet your exact needs. Select the technology you are interested in, and we will adapt it to the specific parameters of your operations.
What Types of Packaging Machinery Do We Offer?
We supply technology for both small-scale operations and large industrial plants. Our range extends from standalone filling units to fully autonomous production lines. Every machine we build is an original, engineered precisely according to the specific requirements of your manufacturing process.
Complete Production Lines from a Single Partner
At COMACO, we don’t just supply individual machines; we deliver integrated solutions. We design comprehensive production lines tailored to your needs from product intake and precision dosing to packaging, quality control, robotic palletization, and final dispatch. By choosing us, you gain a single, strong partner who takes full responsibility for the entire process, providing unified service and support for your entire technological ecosystem.
01
Vertical Form Fill Seal (VFFS) Machines:
Speed and Versatility in a Single Step
Our Vertical Form Fill Seal (VFFS) machines represent the ideal solution for the automated packaging of granular, powdered, solid, and liquid products into pouches formed from a film roll. We combine precision engineering with modern technology to ensure maximum seal integrity and high-performance packaging output.
Key Features:
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Single-lane and Multi-lane Designs - Vertical machines tailored to your production volume.
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Performance Variants - Throughput options customized to meet your specific requirements.
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Over 50 Bag Styles - Versatile solutions for more than 50 different pouch shapes and formats.
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Wide Industry Application - Ideal for food & beverage, chemicals, cosmetics, pharmaceuticals, agriculture, pet food, and general industrial manufacturing.
Cutting-Edge Forming and Filling Technology
Our machines create the pouch, fill it with high precision, and hermetically seal it - all in one seamless cycle. Thanks to their modular design, they are suitable for a wide range of industries, from food and pet food to pharmaceuticals and chemicals.
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High Bag Variability - A single machine can produce pillow bags, stand-up pouches (gusseted), and modern bags with euro-slot punches for hanging.
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Maximum Hygiene - The stainless steel construction focuses on easy cleaning and complies with the strictest hygiene standards.
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Precise Dosing - Seamless integration with weighing systems, auger fillers, volumetric dosers, or dosing pumps.
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Gentle Film Handling - Electronically controlled film pull-down minimizes waste and ensures a flawless packaging design.
Why Build Your Line Around Our Vertical Machines?
Performance Under Control
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Stepless speed regulation and synchronization with downstream technologies ensure a smooth production flow.
Intuitive Operation
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Color touchscreens with recipe storage for various product types and packaging formats.
Long-Term Stability
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Robust mechanics designed for heavy-duty operation with minimal maintenance requirements.
Looking for a Reliable and Efficient Bagging Solution?
Our experts will help you select the right machine type and dosing system specifically for your product. For more information, please contact us here.
02
Industrial Cartoning Machines:
Innovations That Package Your Success
In the modern packaging industry, cartoning machines are an essential element for process automation. These machines handle the complete cycle from erecting the carton blank and precisely inserting the product to securely sealing the box.
Key Features:
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Horizontal and Vertical Cartoning Designs - Solutions tailored to your product orientation and space requirements.
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High Performance - Operating speeds ranging from 30 to 200 packs per minute.
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Intermittent and Continuous Motion - Flexible modes to match the delicacy and speed of your production.
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Broad Industry Application - Specialized primarily for the food & beverage, pharmaceutical, and cosmetic industries.
Our Technological Advantages
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Custom Design - Every machine is engineered with respect to your product's specifics and the spatial layout of your facility.
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Superior Connectivity - Full Industry 4.0 support, remote diagnostics, and an intuitive HMI (Human-Machine Interface) for easy operation.
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Format Flexibility - Rapid changeover to different carton sizes minimizes downtime and maximizes productivity.
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Extended Lifespan - We use robust materials and components from leading global suppliers, ensuring minimal maintenance costs.
Why Invest in Automated Cartoning?
High Speed and Precision
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Automated systems eliminate human error and significantly increase the number of units packed per hour.
Versatility
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Modern lines handle diverse product types - from pharmaceutical blisters and cosmetics to food items and small electronics.
Cost Reduction
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Optimization of material consumption (glue, tape) and reduced labor costs ensure a fast Return on Investment (ROI).
Product Protection
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Rigid and precise carton forming guarantees maximum product safety during transport and handling.
Want to Streamline Your Packaging Processes?
Get in touch with us. Together, we will design a solution that takes your production to the next level.
03
Secondary Packaging and Case Forming:
Maximum Performance at the End of the Line
Streamline the final stage of your production process. Our case erectors and case packers represent the cutting edge of secondary packaging technology from precise box forming to the gentle group loading of products. We deliver technology that saves time, material, and labor costs.
Key Features:
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Automated Case Forming and Loading - Fully integrated solutions for erecting and filling shipping cartons.
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High-Speed Output - Performance capacities of up to 10 and 20 cases per minute.
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Custom Case Erectors - Specialized forming units designed for unique and individual carton shapes.
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Robotic Integration - Fully compatible with robotic pick-and-place systems for precision product loading.
Case Erectors
Our case erectors ensure perfectly squared and rigid boxes, ready for immediate filling.
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Synchronized Performance - Machine output is perfectly timed with the speed of your packaging line.
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Reliable Sealing - Options for bottom sealing using either hot-melt glue or adhesive tape.
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Compact Design - Minimized footprint to save valuable floor space in your production area.
Case Packers
Our case packing systems place your products into shipping containers safely and in perfect configuration. Our machines handle a wide variety of product types.
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Gentle Handling - Advanced gripping systems prevent any damage to the product packaging.
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Customized Filling Systems - Loading methods tailored to the specific requirements of your product.
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Intuitive Setup - Easy adjustments for various packaging configurations and patterns.
Why Choose Our Secondary Packaging Solutions?
Robust Construction
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Engineered for continuous 24/7 operation in demanding industrial environments.
Modularity
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Our case erectors and packers can operate as standalone units or as a fully integrated monoblock system.
Material Savings
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Precise glue application and optimized carton dimensions significantly reduce your operational costs.
Boost Your Shipping Efficiency!
Contact us for a custom-designed automated secondary packaging solution tailored to your specific needs.
04
Filling Lines:
Precision Dosing in Inline
and Rotary Designs
We design and manufacture filling lines that form the heart of your production. Whether you need to fill liquids, pastes, or viscous products into bottles, jars, tubs, cans, canisters, or pails, our technology guarantees accuracy, hygiene, and process stability.
Key Features:
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Inline and Rotary Filling Line Designs - Flexible configurations to suit your floor plan and output goals.
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High-Capacity Performance - Output ranging from 2,000 to 40,000 containers per hour (bph).
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Versatility for Solids and Liquids - Engineered to handle both dry, granular materials and liquid products.
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Hygienic Design - Strict sanitary execution tailored for the food and pharmaceutical industries.
Inline Filling Machines - Flexibility and Easy Maintenance
Inline systems are the ideal choice for operations that require high product variability and frequent format changes.
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Versatility - Easy reconfiguration for different container shapes and volumes without the need for complex mechanical adjustments.
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Modularity - Scalability to gradually increase the number of filling nozzles according to your growing production needs.
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Direct Access - The open construction allows for easy maintenance and flawless sanitation of the entire system.
Rotary (Carousel) Filling Machines - Performance in a Compact Package
For operations requiring extremely high capacity and continuous production flow, we offer our rotary solutions.
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Maximum Throughput - The rotary principle enables smooth, continuous filling at high speeds without mechanical shocks or downtime.
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Space Optimization - Thanks to the circular layout, the rotary design offers a high density of filling stations within a minimal footprint.
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Seamless Integration - Filling, capping, labeling, and inspection can be integrated into a single, compact monoblock.
Why Choose Our Filling Technologies?
Dosing Without Compromise
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We utilize state-of-the-art dosing systems that eliminate product giveaway and save costs.
Hygiene as a Priority
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Elimination of dead zones and sanitary design allow for thorough cleaning without the need for complex machine disassembly.
Gentle Product Handling
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Specially designed filling nozzles prevent foaming and dripping, keeping both the containers and the entire line clean.
Looking for the Optimal Filling Line for Your Product?
Our technical advisors will help you choose between inline and rotary solutions to ensure your investment makes the best economic sense. Contact us today!
05
Bagging Machines and Big-Bag Filling:
Power and Precision for Large Volumes
For operations that produce and process bulk materials, granules, or various mixtures, we manufacture robust bagging lines and Big-Bag filling stations. Our solutions combine optimized performance with high-precision weighing to ensure efficient raw material dispatch on an industrial scale.
Key Features:
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Broad Weight Range - Solutions for weights from 1 to 50 kg and Big-Bags (FIBC) up to 2,000 kg.
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Industry-Specific Applications - Most commonly used for construction materials, animal feed, agricultural products, industrial goods, and chemical raw materials.
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Flexible Bagging Options - Compatible with pre-made bags as well as FFS (Form-Fill-Seal) systems from a film roll.
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High-Throughput Performance - Capacity of up to 2,000 bags per hour.
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Versatile Bag Types - Support for valve bags, open-mouth bags, and Big-Bags.
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Heavy-Duty Construction - Robust engineering designed to withstand demanding industrial environments.
Bagging Machines for Open-Mouth and Valve Bags
Our machines are designed for the fast and clean filling of a wide variety of bags. From food products like flour to construction mixtures, we guarantee the stability and seal integrity of every package.
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High Weighing Precision - Integrated strain-gauge (load cell) systems ensure minimal deviations even at high filling speeds.
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Dust Minimization - Specialized filling nozzles with dust extraction keep the working environment clean and protect the health of your employees.
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Comprehensive Closing Solutions - Seamless integration of sewing machines, bag folders, and heat sealers.
Big-Bag (FIBC) Filling Stations
For large-volume packaging, we supply modular stations that excel in safety and ease of use.
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Ergonomic Handling - Easy bag suspension and pneumatic neck clamping for maximum operator comfort.
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Vibratory Compaction - A vibration system used during filling ensures optimal product settling and bag stability for safe transport.
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High Load Capacity and Durability - A structure dimensioned for the most demanding industrial applications with a long service life.
Why Choose Our Bulk Packaging Solutions?
Durability in Harsh Environments
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Our machines are built to operate in dusty conditions and handle abrasive materials with ease.
Seamless Integration
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Stations can be easily connected to your silos, conveyors, and downstream palletizing systems.
Certified Safety
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All equipment complies with strict standards for the safe handling of heavy loads and dusty substances.
Need to Solve Your Bulk Material Dispatch?
We will design a bagging line or Big-Bag station that accelerates your logistics and minimizes material loss. Get in touch with us!
06
Dosing Systems and Scales:
The Heart of Precision Packaging
Dosing accuracy directly impacts your profitability and the quality of the final product. We develop and manufacture dosing systems and automated scales designed for uncompromising precision, high performance, and gentle product handling. We integrate weighing systems into production lines. Our engineered technologies ensure that a precisely defined amount of material goes into every single package.
Key Features:
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Comprehensive Weighing Solutions - Multi-head, linear, and belt weighers for diverse product types.
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Auger and Volumetric Dosers - Precision filling for powders and granular materials.
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Dosing Pumps - Specialized systems for liquids and high-viscosity products.
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Combined Dosing Systems - Hybrid solutions for products requiring multi-component filling.
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Custom Performance Levels - Tailored output speeds and capacities to match your specific production requirements.
Our Precision Dosing Technologies
We offer a broad portfolio of dosing systems, tailored to the physical properties of your specific product:
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Multi-Head Weighers (Combination) - A top-tier solution for high-speed, ultra-precise weighing of piece goods and small items. Ideal for industries where every milligram counts.
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Linear Weighers - Robust, easy-to-clean scales for bulk and granular materials, emphasizing reliability and simple format changes.
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Auger Fillers - Designed for fine powders and dusty products. They ensure smooth dosing without dust turbulence or material loss.
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Volumetric Dosers - Engineered for rapid dosing of free-flowing products with optimized volumetric accuracy.
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Liquid Fillers - The perfect choice for liquids, pastes, and emulsions, where volume consistency and easy sanitation are key.
Innovation for Your Operation
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Intelligent Algorithms - Our scales utilize advanced software for automatic calibration and compensation of ambient vibrations.
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Hygienic Standards - All product-contact parts are made of stainless steel with food-grade or pharmaceutical certification.
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Seamless Integration - Our dosing systems are fully compatible with our packaging machines but also perform excellently as standalone units.
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Hybrid Systems - Combining multiple dosing types to package different products into a single container.
Why Invest in Our Dosing Systems?
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Minimizing Product Giveaway
We save you money by eliminating overfilling through the installation of checkweighing systems with feedback loops to the dosing unit.
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Rapid Sanitation
Easy cleaning and minimized downtime when switching between different product assortments.
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High Durability
Configurations available for chilled, wet, or dusty production environments.
Inaccuracy Costs You Money!
Let us design a dosing system that guarantees perfect compliance with your weight and volume requirements. Contact us today!
07
Robotic Workstations
and Automation:
The Future of Your Production
In the era of Industry 4.0, automation is the key to sustainable competitiveness. We design and implement complex robotic workstations that relieve your employees of routine, heavy, and hazardous tasks. Our solutions integrate cutting-edge robotic systems directly into your packaging and manufacturing processes.
Key Features:
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Custom Robotic Workstations - Tailor-made installations featuring advanced robotics or multi-axis manipulators.
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Collaborative Robots (Cobots) - Safe automation designed for direct interaction and cooperation with human operators.
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Seamless Line Integration - Implementation of robotic cells into your existing production and packaging lines.
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Mobile Robotics Integration - Future-ready systems compatible with AGVs (Automated Guided Vehicles) and AMRs (Autonomous Mobile Robots).
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Bespoke System Design - Every workstation is individually engineered to meet your specific operational requirements.
Intelligent Robotics and Custom Handling
We don't just focus on installing a robot; we care about the overall vision of the workstation's function - both today and for the future. Our stations are designed for maximum efficiency in the following areas:
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Robotic Palletizing - Fast and precise stacking of filled containers onto pallets, utilizing advanced algorithms for load stability.
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Pick & Place Systems - High-speed sorting and placing of products into boxes, blisters, or onto conveyors, guided by advanced Vision Systems.
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Depalletizing and Handling - Automated intake of raw materials and their precise feeding into the production process.
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Collaborative Robotics (Cobots) - Safe human-robot cooperation without the need for protective barriers, ideal for operations with limited floor space.
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Multi-Axis Manipulators & Gantry Robots - Custom-engineered solutions using gantry systems for specialized material handling applications.
Comprehensive Line Automation
Beyond individual robotic cells, we ensure the complete interconnection of technologies into a single functional unit:
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System Integration - We harmonize machines from various manufacturers into a single, unified control platform.
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Data Collection & Analysis - Implementation of systems for performance monitoring (OEE), product tracing, and predictive maintenance.
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Conveyor Systems - Intelligent transport between production nodes, including sorting, buffering, and accumulation.
Why Automate With Us?
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Turnkey Solutions
From the initial feasibility study and simulation to final installation and commissioning.
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Enhanced Safety
Elimination of risks associated with the manual handling of heavy loads and repetitive tasks.
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Production Flexibility
Our robotic workstations can be easily reprogrammed for new product types, future-proofing your investment.
Transform your production into a modern digital operation!
Our automation specialists are ready to analyze your potential and design a solution with the fastest possible ROI. Get in touch with us!
08
Conveyors and Conveyor Systems:
The Intelligent Flow of Your Production
An efficient packaging line is only as strong as its connections. We design our conveyor systems as intelligent links between individual production phases. They ensure the smooth, safe, and logically controlled transport of products from initial processing through to final palletization.
Key Features:
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Diverse Conveyor Types - Belt, roller, and screw (auger) conveyors tailored to your product
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Pneumatic Conveying - Efficient transport solutions for bulk and granular materials
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Bespoke Configurations - Individually engineered designs based on your specific production requirements
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System Integration - Seamless implementation into complex, multi-stage production lines
Solutions for Every Process Phase
We manufacture a wide range of conveyors tailored to your product, space constraints, and hygiene requirements:
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Belt and Modular Conveyors - Universal solutions for horizontal and inclined transport of piece goods, boxes, and pouches.
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Roller Conveyors - Ideal for handling heavier loads, cartons, and pallets. We offer both powered and gravity-fed variants.
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Slat and Chain Conveyors - The perfect choice for transporting bottles, jars, and containers in the beverage and cosmetic industries.
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Vertical Conveyors and Elevators - Efficiently overcoming height differences while maintaining a minimal floor footprint.
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Accumulation and Sorting Systems - Intelligent balancing of speed differences between individual machines and automated product sorting based on specified parameters.
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Hygienic Sections - Specialized designs for automated sanitation processes of conveyor systems.
Engineering in Motion
Our conveyor systems are not just mechanical parts; they are technologically advanced units:
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Smart Synchronization - Full integration with packaging machine control systems ensures that products never pile up or go missing where they are needed.
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Gentle Handling and Safety - Designs that eliminate the risk of packaging damage while ensuring maximum safety for line operators.
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Hygienic Execution - For the food and pharmaceutical industries, we supply stainless steel systems emphasizing easy wash-down and effective liquid drainage.
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Energy Efficiency - We utilize modern drives with low power consumption and automatic stop-start functions during line inactivity.
Why Optimize Your Production Logistics?
A well-designed conveyor system can eliminate production bottlenecks and increase total line performance by tens of percent.
Need to connect your machines into one functional unit? Our project engineers will design a conveyor route that maximizes the potential of your space. Contact us today!
09
Control Systems: Guaranteeing 100% Quality
In the packaging process, final inspection is one of the most critical steps between your production and the customer. Our control and inspection systems ensure that every product leaving your line meets the strictest quality, legislative, and safety standards. Minimize the risk of complaints and protect your brand reputation with automated quality control.
Key Features:
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Checkweighers and Metal Detectors - Integrated solutions for precise weight verification and metallic contaminant detection.
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X-Ray Inspection Systems - Advanced technology for detecting non-metallic contaminants (glass, stone, plastic) and checking product integrity.
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Vision Systems for Quality Control - High-speed camera inspections for label accuracy, print quality, and packaging defects.
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Intelligent Sensors - Smart sensing technology for real-time process monitoring and fault detection.
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Leak Detection Systems - Specialized equipment to ensure seal integrity and the airtightness of every package.
Intelligent Quality Monitoring Technology
We integrate advanced detection systems directly into your lines to ensure real-time inspection without slowing down production:
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Checkweighers - Dynamic weighing of every single item with automated rejection of under-filled or over-filled packages.
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Metal Detectors and X-Ray Inspection - The most critical elements for food and pharmaceutical safety. Depending on the configuration, these systems detect even the smallest contaminants (metals, glass, stones, plastics, etc.) inside sealed packaging or within the product itself.
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Vision Inspection Systems - Automated checks for label presence and accuracy, readability of batch codes/expiration dates, proper cap closure, or the integrity of security seals.
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Completeness Verification - Systems that verify if group packaging contains the correct number of items or if a product leaflet is missing from a box.
Data Under Control
Our control systems are not just "police officers" on the line; they are a valuable source of information:
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Digital Reporting - Automatic logging of every rejected item for audit and traceability purposes.
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Line Feedback Loop - The system can communicate with the filler or weigher and automatically correct dosing if a trend of deviations is detected.
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Seamless Connectivity - Integration with your corporate systems (ERP/MES) for an instant overview of production quality.
Why Integrate Our Control Systems?
Legislative Compliance
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Meeting HACCP, IFS, and BRC standards, or the specific requirements of the pharmaceutical industry.
Automated Rejection
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Integrated reject systems (air blast, pusher, or diverter arm) ensure the immediate removal of non-compliant items without stopping the line.
Cost Savings
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Early error detection prevents the spoilage of entire batches and the high costs associated with product recalls.
Don’t Leave Quality to Chance!
Contact us today! We will equip your line with control mechanisms that provide peace of mind for you and a safe product for your customers.
10
Not sure which machine is the right fit for you?
Choosing the right packaging machine depends on many factors: product characteristics, packaging type, required output, floor space, and investment budget. Our engineers are here to help you select the optimal solution or design a combination of technologies for a complete, integrated production line.
Get in touch with us and let’s find the perfect solution for your product and operations together.